Using Conveyor Systems To Reserve Energy

Industries that handle bulk materials find belt conveyor systems as basic tools. The tools feature a conveyor medium that rolls over powered drums. The drums either take the position of a powered pulley, or an idler pulley. However, the two pulleys can also use power to move them.

Learn more about belt conveyor systems


Different types


Notably, different industries use different forms of conveyor systems. A system that general industries use is not similar to the one that industries that transport bulk resources use. It means that a conveyor for moving boxes is not similar to the one for fuel handling such as moving coal and fossil fuels.


Manufacturing


The manufacturers of the systems use either PVC or rubber when making the belts. However, they use different layers for different belts, but most belts have two layers. The determining factor of the type of a belt system is its eventual usage.


Belt Layers


The underlying layers, carcass, provide the linear strength of the belt. Some of the materials that make the carcass include polyester, nylon and cotton. The over layer makes the cover of the belt, and it lies on top of the carcass. Rubber or compounds made of plastic form the cover of the belt. The plastic compounds come with a specification that they are ideal for manufacturing the belts.


Uses


Different conveyor systems transport different materials. It is important to note that the systems adopt a specific form that makes them have the capacity to perform. Elevator belts have spaced partitions, and they come in handy when transporting loose materials on steep inclines in an upward motion. Other forms of systems are the self-unload bulk freighters, and they are also used in live-bottom trucks.


Efficiency


When transporting bulk loose materials, it can take much effort and resources. Sometimes it is not possible to collect the materials from the source due to factors such as terrain. In such an instance, belt conveyors play a significant role in moving the materials. The materials come from a fixed point, but they can end up in different points especially in moving trucks, or even a stationary point. Using the belts saves labour that could have become an input when transporting the materials.


Other Benefits


Speed


Use of conveyor systems reduces the time taken in transporting resources or materials. The systems provide a consistent transport mode that does not require any break. It means that production and transportation does not stop when conveyor systems are on site.


Cost Reduction


The use of Conveyor systems reduces costs associated with operations. They do not require much input when compared with other transport channels such as trucks. Additionally, they do not require a lot of maintenance activities. Notable among the cost reduction attributes is the gravity controlled belts since they do not require any power.


Length


The systems can cover any length of distance. At some point, the Western Sahara covered 98 km while the Dubai International Airport baggage belt covered 63 km. It means that the systems are convenient due to their length flexibility.


Safety


Workers can stop a conveyor system anytime through tripping mechanisms. The belts also feature an alarm system that identifies the turn on point and warns the employees. There are also regulations such as OSHA that provide oversight on the use of the systems.


Conclusion


The belt conveyor systems that use the belts are designed for efficiency. They not only save resources, but also increase production. Importantly, the systems are ideal for different industrial transportation needs.